The making of the Magic Relay for Nero Electronics
Receiving a working sample from the client. Understanding how it works.
![nero relay process 01](nero-relay-process-01.jpg)
Looking at other relays on the market. All of them appear very complex, only a professional would be able to install them properly.
![nero relay process 02](nero-relay-process-02.jpg)
Deciding to do away with screwdriver wire terminals, moving them out of the case on to the wires. Choosing the best solution.
![nero relay process 03](nero-relay-process-03.jpg)
This gives us a chance to make the relay smaller.
![nero relay process 04](nero-relay-process-04.jpg)
Suggesting different layout variants to the client and immediately coming up with related case designs.
![nero relay process 06](nero-relay-process-06.jpg)
Getting the client’s approval for the layout and starting to work on the case. The case is made of two identical parts, inventing a clever lock to hold them together. Covering the connections with a silicon band.
![nero relay process 07](nero-relay-process-07.jpg)
Printing a mock-up in real size. Molding the silicon piece and putting everything together. Comparing to the original version.
![nero relay process 08](nero-relay-process-08.jpg)
Choosing the color solution. Printing graphics.
![nero relay process 09](nero-relay-process-09.jpg)